Tips to Maintain Your Baler Machine in Top Condition

The market value of global waste recycling services was estimated at 55.1 billion USD in 2020, and is expected to expand to nearly 90 billion USD by 2030.¹ Practically every industry that generates waste material such as cardboard, plastic, aluminum, tin, textiles, and more is invested in waste recovery management, not only for reducing expenses for waste disposal but also to create a positive impact on the environment.

Consequently, the demand for heavy waste recovery machinery such as industrial recycling balers is also growing, as the requirement for highly qualified technicians for the repair and maintenance of faulty balers. But, before you call in the experts, there a few things you need to know about proper maintenance of balers if you operate a materials recovery facility (MRF).

In this blog we will discuss various aspects pertaining to the proper maintenance of balers and share a few tips for prolonging their life and efficiency.

Importance of Proper Installation, Operation, and Maintenance of Balers

A baler is a machine that crushes everything, from plastics and cardboard to metal and fabric. It has several moving parts that are designed to take in waste materials, compress them into bales, bind the bales with binding materials and eject them. Balers have a power source and a control system to operate them. The proper installation, operation and maintenance of balers is very important for the following reasons:

• Safety: A baler machine can be dangerous if not installed or operated properly. A poorly installed or maintained recycling baling machine can malfunction and cause accidents or injuries. Always ensure proper installation, operation and maintenance to ensure the safety of the baler and workers near it.
• Efficiency: A properly installed and maintained baler machine can operate more efficiently, producing more bales in less time. Proper operation, including adjusting the settings for the type and amount of material being baled, can also help improve the efficiency.
• Longevity: Regular maintenance and proper operation can help extend the life of the baler machine. With proper maintenance, various issues that may crop up can be prevented or dealt with early.
• Cost savings: Over time, the proper installation, operation and maintenance can lower the costs associated with frequent repairs, replacement of parts, and downtime.

Baler Maintenance Do’s and Don’ts

The following Do’s and Don’ts provide an effective guide to proper maintenance of your baler machine and ensures that you get the most benefit out if it, for the longest possible time.

Do’s

• Do carry out regular Inspections: Inspect your baler regularly for wear and tear, signs of damage or other issues. Doing so will help identify possible problems before they become too serious.
• Do replace worn or damaged parts: If you identify any worn or damaged components, have them replaced as soon as possible. This will prevent further damage and extend the life of the baler.
• Do keep the baler clean: Clean your baler regularly to remove dust and small pieces of recycled material that can get stuck in the machinery. A clean machine will run smoothly and more efficiently.
• Do train operators properly: Provide proper training on how to use a baler for anyone who will be operating the baler machine. This includes following safety procedures including the mandatory use of personal protective equipment, correct loading techniques, and how to adjust the settings for different types of materials.
• Do use only high-quality spare parts: Use original, high-quality parts and materials, including twine or wire for binding the bales. This will help prevent damage to the baler and improve the quality of the bales.

Don’ts

• Don’t neglect regular maintenance: Neglecting to carry out regular maintenance can lead to breakdowns and other issues that can reduce the efficiency of the baler.
• Don’t overload the baler: Overloading the baler can cause damage to the machine and increase the risk of accidents or injuries.
• Don’t’ ignore warning signs: If you notice warning signs of a problem with the baler, such as unusual noises or vibrations, don’t ignore them. Address the issue immediately to prevent further damage.
• Don’t use low-quality parts or wrong type of oil: Using low-quality parts or wrong type of lubricant can increase the risk of breakdowns and significantly reduce the life and efficiency of the baler.
• Don’t misuse the baler: Use the baler to recycle only those waste materials that it is designed for. Using the baler for the wrong materials can create substantial damage to it.

Tips to Help Prolong the Life and Efficiency of Your Baler

• Follow the manufacturer’s instructions: Always follow the manufacturer’s instructions for maintenance. This includes hydraulic fluid levels and hydraulic pressure, regular oil and filter changes, and other maintenance tasks specified by the manufacturer.
• Maintain a well-planned schedule: Follow a regular maintenance schedule and checklist for the baler to ensure that nothing gets overlooked or ignored for a long time.
• Monitor performance: Monitor the performance of the baler regularly to ensure it is operating efficiently. This includes safety procedures, proper loading techniques, and checking that all the operation settings are correct and functioning properly.
• Preventive maintenance: Whenever you identify minor issues during your regular inspections, take corrective measures immediately. This will prevent them from developing into major issues over time.
• Take the help of experts: For serious performance issues, don’t hesitate to get in touch with the manufacturer or qualified expert technicians as soon as possible. Do not try to carry out the repairs yourself as you could end up doing more damage.

Why Sab Tech for Baler Servicing and Maintenance

Sab Tech are leading power press machine manufacturers and qualified service and maintenance service providers for all types of vertical and horizontal baling press machines such as plastic recycling baler machine, cardboard baler machine, textile waste baler, and hydraulic aluminium scrap baling machine. We have highly qualified and well-trained technicians who provide unparalleled technical support to their customers, ensuring the smooth performance and efficiency of all their products. Sab Tech always has a ready supply of spare parts, ensuring that our technicians are able to provide perfect services every time. We also offer prompt on-site maintenance services, which help our customers save time and money

Conclusion

Industrial recycling balers are indispensable components of any materials recovery facility and need to be treated with care and caution. Installation, operation, and maintenance of balers need to be carried out by qualified and authorized personnel. Operators and maintenance staff need to follow well-defined procedures to ensure the safety of the balers as well as the people working with them. Finally, all serious repairs and replacement of parts need to be carried out by expert technicians from an authorized baler servicing company. Keeping all these points in mind will ensure the long working life and enhanced efficiency of your baler.